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Carding

Felt made of textile fibres, bonded by a thermoplastic binder, optional with non woven one or both sides, adhesive on one side. For parts shaped in a cold mould after heating, die-cut parts and adhesive parts. This felt type is made at our French facility.

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Carding is a mechanical process which involves the the disentangling and intermixing of the fibres being used to produce a continues lightweight sheet/ web of fibre layered on top of each other to build weight and thickness. This is then thermobonded / Needle punched to produce a high thickness part at the desired weight.

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  • Acoustic performance

  • High thickness

  • Thermal conductivity 

  • Material weight from: 200 G/M² 

  • Material weight to:

    • Produced with hemp - ​3000 G/M² 

    • Produced with wool - ​1600 G/M² 

    • Produced with other - ​2000 G/M² 

  • Thickness from: 2mm - 100mm (100mm for hemp and wool)

  • PP from: 15% to 25%

  • Bico content from: 15% to 30%

  • Synthetic fibres from 25% to 75%

  • Cotton from 20% to 50%

  • Animal or vegetable fibres from 70% to 85%

Applications for Needlepunch Products

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Needlepunch felts can be used within a wide range of areas including :

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